QA

How To Specify Filler Material In 3D Printing

How do you select material for a 3D printer?

When choosing a material and 3D printing process for your project, you should ensure that your material corresponds with the certifications and/or key characteristics needed for the application. Dependent on where the part is in the product life cycle, you will have different durability needs.

What should my infill density be?

Our recommendation is to use the rectangular infill with a 10% density for non-functional parts, models or prototypes, 20% infill for parts with normal use subjected to low / medium loads and 60% for elements that have to withstand high loads.

What do you use to fill a 3D print?

Before you sand and paint 3D printed models, it may be worth filling any small gaps, cracks or under filled sections with a 3D print filler solution. This is usually a variant of epoxy resin that is easy to work with, and can be sanded down afterwards. We recommend using XTC-3D which you can get here.

How do you fill gaps in PLA?

PLA welding is a way to fill in gaps or “glue” 3D prints together. Using a power drill with a small piece of PLA filament instead of a drill bit, the rotating filament is pushed against the 3D printed plastic. This generates friction, which heats up the filament and softens it.

What is the strongest material you can 3D print?

Polycarbonate is the undisputed king of materials for desktop 3D printing. Even we were surprised at polycarbonate’s strength. In comparison to nylon at 7,000 psi, polycarbonate’s tensile strength of 9,800 psi makes it the ideal choice for high-strength, functional components.

What’s better PLA or ABS?

PLA is stronger and stiffer than ABS, but poor heat-resistance properties means PLA is mostly a hobbyist material. ABS is weaker and less rigid, but also tougher and lighter, making it a better plastic for prototyping applications.

What does Filling mean in 3D printing?

Infill pattern is the structure and shape of the material inside of a part. Ranging from simple lines to more complex geometric shapes, infill patterns can affect a part’s strength, weight, print time, and even flexibility. Across different slicer programs, there are many different infill patterns.

What is a good wall thickness for 3D printing?

If you want higher-strength parts, use larger values such as a wall thickness of 2-3 mm and a top and bottom thickness of 1.6-2 mm. For more display-oriented models that don’t need much strength, you can get away with a 0.4-mm wall thickness and a top and bottom thickness of 0.2-0.8 mm.

Which infill is strongest?

Triangular Infill: Triangular infill is the strongest infill pattern because triangles are the strongest shape. They are least likely to deform and provide the best support structure behind the walls of the part.

How do I fix the gaps on my 3D printer?

The most common fixes for under-extrusion are: Increase printing temperature. Clean nozzle to clear any jams. Check that your nozzle isn’t worn out from several hours of 3D printing. Use better quality filament with good tolerances. Make sure your filament diameter in slicer matches actual diameter.

How do you fuse filaments?

How to fuse filament Push the filament into the side of the block for a couple seconds until it starts to mushroom out. ( Push the separate pieces together using the top groove as a guide. Slide the fused filament from the guide so that you scrape off the mushroomed material, leaving a smooth side.

Which is stronger PLA or PETG?

For example, PETG is stronger than PLA (though weaker than ABS) and more flexible than ABS (though less flexible than PLA). This, understandably, makes it a popular material as the short-comings of both materials are lessened within PETG.

Is carbon fiber PLA stronger?

How much stronger is it? The short answer is that this filament isn’t “stronger,” rather, it is more rigid. Increased rigidity from the carbon fiber means increased structural support but decreased flexibility, making our Carbon Fiber PLA an ideal material for frames, supports, shells, propellers, tools.

What is stronger resin or PLA?

When it comes down to strength, FDM printed parts tend to be stronger than resin printed objects. This is both true in terms of resistance to impact and tensile strength. Almost all popular filaments like ABS, PLA, PETG, Nylon, and Polycarbonate outperform regular resin prints.

What is G code in 3D printing?

G-code is a language that humans use to tell a machine how to do something. With 3D printing, g-code contains commands to move parts within the printer. G-code consists of G- and M-commands that have an assigned movement or action. You create a g-code by slicing a file in Cura and saving it.

What does PVA stand for 3D printing?

PolyVinyl Alcohol (PVA) is a synthetic polymer filament formed by polymerizing vinyl acetate, which is then hydrolyzed to create PVA filament for 3D printing. PVA filament has a translucent, white appearance. It is resistant to oil as well as grease and solvents, and has excellent adhesive properties.

What is TPU in 3D printing?

TPU, or Thermoplastic Polyurethane, is a flexible and durable 3D printing filament for beginners and pros alike. TPU has unique characteristics that make it elastic like rubber, yet durable like plastic.

How strong is 50% infill?

Infill percentage A part with 50% infill compared to 25% is typically 25% stronger while a shift from 50% to 75% increases part strength by around 10%. Understanding the application of a final printed part allows a designer to specify the optimal infill percentage.

What is infill pattern?

Infill density is the amount of filament printed inside the object, and this directly relates to the strength, weight and printing duration of your print. Different 3D print infill types, or infill patterns, can affect the object’s final strength without changing the print’s weight or filament used.

What is infill overlap?

For example, if you are using a 20% outline overlap, it means that the software will instruct the printer so that the infill overlaps with 20% of the inner-most perimeter. This overlap helps to ensure a strong bond between the two sections.