QA

How To Make A Concrete Shower Pan

What kind of concrete do you use for a shower pan?

The best concrete mix for shower pans is made by Quikrete. They make two products, the first is called Floor Mud, the 2nd is their Sand/Topping mix. Both work great for building a shower pan.

Can I use regular concrete for shower pan?

Concrete is perfectly adequate, if not recommended, for use as the shower pan base for materials such as stone, tile or mosaic tile to be used as the finish surface (as long as there is a proper membrane between the concrete and any vulnerable surrounding material).

How thick does a concrete shower pan need to be?

Thickness for Concrete Shower Pan – Base Layer The shower pan base mortar layer thickness should be approximately ½ to 1 inch thick. Since the shower floor already has a pre-slope, just apply a base mortar layer that has an even thickness throughout the shower floor area.

What’s the best mortar mix for shower pan?

The best mortar for shower pans is a mixture of sand and Portland cement as it creates a water-resistant barrier that can support the weight of the shower unit and the users. You can create your own with Portland cement and fine sand (1:5) and 4 quarts water for 80 lb. of the mixture.

How do you waterproof a concrete shower?

The most common technique is to apply multiple coats of a penetrating sealer like a water-based polyurethane. Fautch uses epoxies or two-part polyurethanes, sometimes both — epoxy as primer with polyurethane on top.

Can I use thinset for shower pan?

Mix thinset mortar with the drill and paddle. Add more thinset to one side to level the floor, if necessary. Check the floor to ensure it is level, using the carpenter’s level. Set the acrylic shower pan in place on top of the mortar.

What do you put under a shower pan?

Mortar is recommended to use under all shower pans. Mortar reduces the risk of your pan slipping or cracking from an uneven surface.

Do I need wire mesh in shower pan?

Technically, you don’t need metal lath in your shower base or around the pan. Though metal lath helps anchor mortar used in building up a shower base and pan, the mortar itself should prevent deterioration of the shower floor.

How thin can a mortar shower pan be?

Thin-set mortars are typically about 3/16”, which makes it preferred when height is an issue (e.g. barrier free showers). When tile is bonded to the subfloor with a thin-set, movement in the subfloor can telegraph through the tile and cause it to crack.

How many bags of sand do I put in a shower pan?

I usually mix one bag sand/topping mix with a half bag of sand (25lbs) to make things easy and have had good luck with that. Be very careful with how much water you add to the deck mud as you mix it up. It’s referred to as dry-pack mortar for a reason. Do not add water like you are mixing concrete.

Can you use Sakrete sand for shower pan?

We recommend using Sakrete Sand Mix Topping & Bedding for shower pans. The Sand Mix is used with less water to achieve a “dry pack” consistency, which allows the product to be used at a greater thickness than 2” inches. There is not a recommended amount of water to be used for a dry pack.

How do you waterproof a concrete bathroom floor?

Steps 1Clean the floor. Before you start waterproofing it’s important that the floor is clean. 2Apply the primer. 3Silicone the gaps. 4Apply masking tape to the wall. 5Apply the waterproofing agent. 6Apply the waterproof membrane to joints. 7Waterproof the whole floor. 8Apply the last coat of waterproofing agent.

How do you mix a concrete shower floor?

Mixing Concrete for Shower Floors Mix 3 parts dry sand to 1 part Portland cement together before adding water. Be sure to wear protective glasses and a dust mask when mixing cement. Mix in a bucket, wheel barrow, or on a flat surface such as plywood. Mix thoroughly to ensure all sand is coasted in cement.

What is the difference between mortar and thinset?

The word “thinset” is sometimes used interchangeably with “mortar,” because it’s a type of modified mortar made specifically for tile. Thinset is made of sand, water, and cement, and can also contain additives for increased bonding, water resistance, and flexibility.

What is Redi poxy used for?

Redi Poxy is a chemical resistant, epoxy adhesive used to set tile on Tile Ready brand shower pans and benches. Redi Poxy is included with the purchase of all Tile Ready shower pans and benches, and is also available for sale separately if you want extra.

What’s difference between mortar and cement?

Cement is a fine binding powder that is never used alone but is a component of both concrete and mortar, as well as stucco, tile grout, and thin-set adhesive. Mortar is composed of cement, fine sands and lime; it is used as a binding material when building with brick, block, and stone.

How do you make concrete topping mix?

Instead of using a 1 to 3 sand mix, use a mix consisting of 1 part cement, 1 1/2 parts sand and 2 parts 3/8-inch gravel or stone. After the old base has been roughened and cleaned, prepare a grout of 1 part cement and 1 part water.

Do you install backer board before shower pan?

It requires no mud job or waterproofing membrane, but it does require direct access to the studs of the shower. This will create a small lip at the bottom of the shower walls where tiles or an acrylic surround would bump out, leaving a gap. Therefore, the pan must be installed first.

What is the difference between a shower pan and a shower base?

What Do They Do? While a shower pan and a shower base both channel water into the drain, there’s one key difference: “Shower pan” is the actual shower floor that you step on, whereas “shower base” refers to the structure underneath the shower itself.

How much slope should a shower pan have?

To efficiently drain, the recommended minimum slope for a shower floor is about 4 percent, or a 1/2 inch drop per every 12 inches from the shower walls to the drain. In traditional tile shower construction, this slope is established in the mortar pre-pan.