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How To Cut Thin Plexiglass Sheets

What is the easiest way to cut thin plexiglass?

Cut or Score to Break Edge Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. Line the plexiglass sheet along the cut line. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation.

What is the best thing to cut plexiglass with?

To cut plexiglass, a circular or table saw that has carbide-tipped teeth is the best tool.

Can I cut thin plexiglass with a utility knife?

Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching.

How do you cut thin plastic without cracking it?

You can easily cut thin plastic sheets less than 1/16 inch (. 063) thick with a utility knife. Harder clear plastics such as polycarbonate may require multiple passes with a knife, but the result will be a clean cut finished edge with no chips or cracks.

How do you cut plexiglass sheets by hand?

Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. Next, hold the yardstick to the marked line, and run the dull side of a utility knife or specialty plexiglass cutting tool along the yardstick to score the sheet.

Can you cut plexiglass with a hand saw?

Acrylic sheet may be cut with almost any type of hand saw. Flexing at the point of the cut or binding of the saw blade may cause the acrylic to crack. Clamp the material securely and keep the saw straight when cutting, and apply very little pressure. Let the blade do the work.

What blades cut plexiglass?

For best results with Plexiglas® MC acrylic sheet, circular saw blades should be the largest diameter possible and contain 60 carbide-tipped teeth with a triple-chip-tooth design. Teeth should be shaped with a 5° to 10° positive rake angle and have sharp cutting edges with adequate clearance.

What is the thinnest plexiglass available?

Thickness as low as 0.1mm. Clear is available in 0.2mm and up and colors are available in 0.5mm and up.

Can you use a box cutter to cut plexiglass?

Plexiglass can be cut with the typical tools that are found in a woodworking studio. Use a glass cutter, or the dull end of a box cutter to begin to score the line that you want to cut. You will need to score each line several times, and the deeper the score, the better the easier it will be to break off the piece.

Can you cut plexiglass with a Dremel?

A Dremel is commonly used for many applications, including cutting glass. Acrylic is a clear plastic also commonly called plexiglass. Using a Dremel is one of the best options when cutting acrylic, and it’s an easy enough task for most homeowner to take on.

Can you break plexiglass with a hammer?

If they were all the same thickness, a small rock could break a sheet of glass, a hammer could break acrylic, and — unless it was swung by Thor — the hammer would bounce off a sheet of polycarbonate.

Can you use a dremel to cut plastic?

The Dremel 561 cuts hard wood up to 3/8″ and soft wood up to 5/8″. Also cuts plastics, fiberglass, drywall, laminate, aluminum and vinyl siding.

Can a box cutter cut plastic?

Using only a box cutter and a ruler (and a clamp if you need one) you too can cut plastic. You should never take the protective film off of your plastic until the last possible minute to avoid scratches.

How do you cut plastic with a knife?

Cutting Thin Sheets of Plastic Secure the sheet to a large work surface with a clamp. Mark your desired cut line using a straight edge, then score the sheet of plastic with the utility knife, making several passes until you achieve a deep groove. You’ll want the score line to go almost halfway through the plastic.

Can you drill holes in plexiglass?

Drilling holes in plexiglass can be challenging. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface. Specialty drill bits prevent the cracking and chipping. You can also alter traditional drill bits to work better with plexiglass.

What is the easiest way to cut plastic?

The best tool for cutting thin plastic (¼ inches or less) is a utility knife. Examples of thin plastic are plastic banding, plastic packaging, and plastic sheets. A utility knife is the best option because it provides a good grip and control. A utility knife works in a similar way to scoring glass.

Can plexiglass be cut with a hacksaw?

Plexiglass can easily be cut to size. There are a variety of ways to cut plexiglass, and one of the least expensive methods is to use a hacksaw, especially if you only have a few pieces of plexiglass to cut.

Can you cut acrylic sheet with a hacksaw?

The teeth on the blades of woodworking saws are generally far too large which can shatter acrylic when cutting. Opt for a hacksaw with a fine tooth blade. Start sawing along your line, ensuring that movement of the acrylic is kept to a minimum.

What is the best way to cut 1/4 plexiglass?

While the recommended way to cut acrylic is with a high-quality table saw, the simplest and most beginner-friendly way to cut plexiglass is by using a scoring tool. However, keep in mind that you should only use this method on acrylic sheets that are 1/4 of an inch thick or thinner.