QA

Question: How To Clean A Thermocouple

The best way to clean your thermocouple is to use either a piece of steel wool or the coarse side of a sponge to gently clean off any soot or other remnants. You can use a pencil eraser to clean between the threads of the screw that connects the thermocouple to the control valve of your system.

How do you clean a gas thermocouple?

Yes, you can clean a thermocouple, but the task must be done with a light touch. Remove the thermocouple from the process assembly, using a steel wool or emery cloth, lightly clean the tip removing any build up. Cleaning a thermocouple is not a fix for an issue, such as inaccurate readings.

How do I know if my thermocouple is bad?

If you can’t get the flame to light at all, and you’re sure the gas is on, there’s probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that’s the sign of a thermocouple malfunction.

Can I use sandpaper to clean a thermocouple?

You can use Emery cloth sandpaper to gently clean any debris or build-up from the end of the thermocouple. If present, you should also clean off any corrosion where the power wire connects to the thermocouple terminal. Be aware, you may need to detach the thermocouple from the burner assembly to clean it thoroughly.

How long do thermocouples last?

How to Tell if You Have a Bad Thermocouple? Thermocouples can last up to 10 years if properly installed and maintained, while furnaces can last 15-20 years, although either may wear out sooner in multifamily units.

How do you clean a thermocouple pilot light?

How to Clean a Pilot Light Cut off the gas to your furnace. Remove the pilot light and thermocouple assembly. Use your pliers or wrench to remove the pilot light and thermocouple from the bracket. Using the wire brush, brush away the carbon buildup and soot from both components.

Do thermocouples go bad?

Like the other component parts in your furnace, the thermocouple can wear down over time, producing lower voltage than it should when heated. And the worst part is that you can have a bad thermocouple without even knowing. Therefore, inspecting and testing your thermocouple should be part of your furnace maintenance.

How do you bypass a thermocouple?

To bypass the thermocouple: Move the tilts switch wire aside. Remove your thermocouple from the heater using an 8mm wrench. Pull the valve housing aside using your 13mm socket wrench. Remove the valve using your pliers. Put your thermocouple back into position.

What causes a thermocouple to fail?

METAL FATIGUE Like everything, thermocouples can’t stay new forever. Changes in temperature can cause regular expansion and contraction in metal, which will cause thermocouples to weaken over time. After enough time, metal fatigue can cause a thermocouple to break.

How do you clear a pilot tube obstruction?

How to Fix a Plugged Pilot Hole on a Water Heater Remove the cover plate at the bottom of the water heater. Turn the gas control to the “Off” position. Locate the pilot tube. Clean the pilot hole by brushing it with a stiff wire brush. Screw the bracket back onto the valve and turn on the gas.

What do I do if my pilot light won’t light?

If your pilot light won’t stay alight, it might be the thermocouple. Sometimes dust buildup collects on the thermocouple and blocks the sensor. Try cleaning the thermocouple and then relighting the pilot light. If it continues to go out, the thermocouple might need to be replaced.

How do you clean a thermocouple on a patio heater?

Cleaning a patio heater thermocouple requires shutting off the fuel supply, removing the thermocouple from the pilot assembly and using a dry sponge or steel wool to clean accumulated debris and soot.

Can I replace a thermocouple myself?

1 cause of pilot lights that won’t stay lit is a worn-out thermocouple. It’s easy to replace and a new one costs $5 to $10. Then detach the thermocouple from the burner and take it with you to the home center or hardware store to ensure you buy the right replacement.

How much does it cost to have a thermocouple replaced?

It costs $150 to $250 to replace a thermocouple. It checks to make sure the pilot light is on. It will shut the gas off if it’s not.

Can a thermocouple work intermittently?

In electrical circuits, the most unreliable points are electrical connections. So, if in a thermocouple circuit any of the connections suffer from corrosion or lack of intimate metal-to-metal contact, intermittent operation will result.

Why will my gas logs not stay lit?

Improper gas pressure The thermocouple and thermopile are the two most common reasons why a gas fireplace won’t stay lit. However, there are other possibilities out there. Another common culprit is incorrect gas pressure. As the seasons pass, you may find that your gas pressure drops below where it needs to be.

Is a thermocouple supposed to be red?

A thermocouple is a device used to satisfy pilot safety on many 24-volt gas systems. The flame has to envelop the upper 1/2″ to 3/8″ of the thermocouple and the tip should glow a “dull red”.

Are thermocouples universal?

Honeywell, White Rodgers, and other manufacturers make universal replacement thermocouples, usually with a 30-millivolts (mV) rating for standing-pilot furnaces. Electronic flame sensors are much less universal, and you must find the exact part specified for your furnace model.