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Can I replace a thermocouple myself?
1 cause of pilot lights that won’t stay lit is a worn-out thermocouple. It’s easy to replace and a new one costs $5 to $10. Then detach the thermocouple from the burner and take it with you to the home center or hardware store to ensure you buy the right replacement.
Do you have to turn gas off to change thermocouple?
Before and After You Replace a Thermocouple Shut off the gas. Turn the gas valve to the “Off” position. Give the appliance at least five minutes to cool down and let any residual gas clear out.
How do I know if my thermocouple is bad?
If you can’t get the flame to light at all, and you’re sure the gas is on, there’s probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that’s the sign of a thermocouple malfunction.
How do I know if my thermocouple is bad on my furnace?
A bad thermocouple itself can prevent a gas furnace or boiler from working – if you can light the flame at the pilot manually but then the flame goes out when you release the manual gas feed valve, the thermocouple is probably bad.
How much should a plumber charge to replace a thermocouple?
Thermocouple – $20 to $150 The thermocouple is an apparatus that senses whether the pilot light is lit and triggers the gas control valve. Repairs typically cost about $150 to have it done professionally, though a new thermocouple itself only costs about $20 on average.
How much does it cost to replace a furnace thermocouple?
Cost to Replace a Thermocouple on a Furnace Replacing a thermocouple costs $150 to $250, mostly due to labor time. On older models without an ignitor, it checks to make sure your pilot light is lit. If it’s not, it’ll shut the gas off.
Should thermocouple be in pilot flame?
The pilot flame should touch the thermocouple at a specific level. If the flame is blue and weak, and barely reaches the thermocouple, it needs to be stronger. If it extends well above the thermocouple, it’s too strong. Install a new thermocouple by screwing it in, heating it up a bit, and then lighting the pilot.
Can you clean a thermocouple?
Yes, you can clean a thermocouple, but the task must be done with a light touch. Remove the thermocouple from the process assembly, using a steel wool or emery cloth, lightly clean the tip removing any build up.
What causes a thermocouple to fail?
METAL FATIGUE Like everything, thermocouples can’t stay new forever. Changes in temperature can cause regular expansion and contraction in metal, which will cause thermocouples to weaken over time. After enough time, metal fatigue can cause a thermocouple to break.
Are thermocouples universal?
Honeywell, White Rodgers, and other manufacturers make universal replacement thermocouples, usually with a 30-millivolts (mV) rating for standing-pilot furnaces. Electronic flame sensors are much less universal, and you must find the exact part specified for your furnace model.
How do you bypass a thermocouple?
To bypass the thermocouple: Move the tilts switch wire aside. Remove your thermocouple from the heater using an 8mm wrench. Pull the valve housing aside using your 13mm socket wrench. Remove the valve using your pliers. Put your thermocouple back into position.
How much does a thermocouple cost?
It costs $150 to $250 to replace a thermocouple. It checks to make sure the pilot light is on.
Can a thermocouple be bad if the pilot stays lit?
NO. The purpose of the thermocouple is shut off all gas flow if the pilot light goes out. The thermocouple is a basic safety feature on anything that uses a pilot light. If the pilot light goes out, the thermocouple will turn off the gas and prevent it from accumulating which can be dangerous or deadly.
Are thermocouples interchangeable?
Commercial thermocouples are interchangeable, economical, and supplied with standard connectors. Unlike most other temperature measurement devices, external form of excitation is not required for thermocouples because they are self-powered.
Why won’t my pilot light stay lit on my gas furnace?
If your pilot light won’t stay alight, it might be the thermocouple. Sometimes dust buildup collects on the thermocouple and blocks the sensor. Try cleaning the thermocouple and then relighting the pilot light. If it continues to go out, the thermocouple might need to be replaced.
What does it mean when your pilot light keeps going out?
A faulty, misaligned, dirty, or damaged thermocouple is often the culprit behind your pilot light going out. The thermocouple is an automatic safety shutoff device that prevents the gas valve from opening if the pilot light is out.
Why did my furnace pilot light go out?
The thermocouple on your heating system is a safety device that determines whether or not your furnace pilot light is lit. A thermocouple that is dirty or malfunctioning will often shut off your gas supply in error, causing the pilot light to go out and your furnace to stop working.
Why does my furnace only run for a few seconds?
A common reason a furnace short cycles is because the heat exchanger, the part that heats your air, is getting too hot due to a lack of airflow. Once the heat exchanger overheats, it trips the high limit switch, which shuts the furnace down to protect it.
Can a furnace last 40 years?
Although some furnaces can last more than 40 years (extremely rare), the average life of a furnace is around 15 to 30 years. As long as you have scheduled annual furnace maintenance, it should easily last over 15 years. Just like your car, your older furnace may need some basic repairs.
