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How To Bypass A Flame Sensor On A Furnace

Turn off electrical power to your furnace either at the furnace or at the electrical box. Close the gas valve. Remove the flame sensor.Cleaning the Flame Sensor Shut off power and gas to the furnace. Remove the sensor. Clean away soot and corrosion with a clean emery cloth. Reinstall the flame sensor. Restart the furnace.

How do you trick a flame sensor?

Luckily, making such a check is very easy: Take a multimeter with microamps (µA) measuring system. Keep the furnace system turned on. Connect it to the wire that is leading to the gas valve. Connect the other side of the multimeter to the sensor terminal. Take the lead away from the flame sensor.

How can I bypass the flame sensor?

We have a different solution: Remove the access cover on the furnace. Locate the flame sensor. Cut the power to the furnace. Shut off the gas control valve. Take out the flame sensor by removing the mounting screw. Examine the part to see if it’s compromised, either by damage or dirtiness.

How does a 1 wire flame sensor work?

The flame sensor when heated up acts like a cathode of the vacuum tube. It emits electrons which flowing to the ground through the flame, like in the vacuum diode.

Is a thermocouple the same as a flame sensor?

People tend to use the terms “flame sensor” and “thermocouple” interchangeably. In truth, while they basically perform the same job, they’re not the same thing. If your furnace uses an electronic controller, it’s got a flame sensor. Thermocouples are used on standing pilot furnaces that have pilot lights.

Why is my flame sensor not working?

A flame sensor failure is pretty common due to buildup of materials and particles in the confined area of the furnace. To clean the flame sensor, start by making sure your furnace is off—it can be turned off using the switch on the unit or by cutting the power source at the breaker box.

Why does my flame sensor keep going out?

Do flame sensors wear out? Flame sensors wear over time. However, often the problem is a dirty sensor, rather than a broken one. Since these sensors are designed to have a low tolerance for reading variations, they might misread from the slightest carbon coating.

Can you bend a universal flame sensor?

The Robertshaw® Flame Sensor Assembly and Replacement Sensors have high temperature Kanthol sensor rods that will withstand 1800°F (982°C). The sensor rod is 4” long and can be cut and bent to match an original unit.

Does a flame sensor need to be grounded?

A flame sensing rod is a piece of metal with a ceramic insulator that keeps it from grounding out. That is all. However, because it is conducting in the millionths of an amp (microamp), a lot can go wrong with it that a normal electrical component wouldn’t have any issue with.

Can you Ohm a flame sensor?

Follow these steps to test the flame sensor: You can do this by powering down the furnace and taking an ohm reading between neutral and the burner assembly/manifold. You should read a few ohms of resistance max, the lower the ohm reading the better grounded it is.

Can you bypass thermocouple on furnace?

Realistically, you have just disabled the thermocouple, but you can also reach in and unclip it from its holding bracket where it meets the pilot light. In most cases it will be held on with a gravity clip, but some are held on with a screw that must be removed with a small screwdriver.

Why is my pilot light not staying lit on my furnace?

If your pilot light won’t stay alight, it might be the thermocouple. Sometimes dust buildup collects on the thermocouple and blocks the sensor. Try cleaning the thermocouple and then relighting the pilot light. If it continues to go out, the thermocouple might need to be replaced.

Is flame sensor same as Ignitor?

A flame sensor is a crucial safety component on your gas heating system. During the ignition cycle, your gas furnace goes through a process where a spark or a hot surface ignitor will actually ignite the gas. As the gas is ignited, the flame sensor creates a current of electricity.

How often should a flame sensor be replaced?

Flame sensor lifespan If you’ve just replaced the sensor or had a new furnace installed, you can expect the flame sensor to last for about five years. The average lifespan of a furnace is 15 to 30 years, so you can anticipate a flame sensor replacement once or twice over the course of your homeownership.

How much is a typical current flame sensor current?

The current is very small usually less than 10ua (microamps) 10 millionths of an amp. If the flame sensor gets dirty clean it with steel wool not sandpaper. Any sand residue left behind when heated turns to glass and blocks the current flow.

How do you troubleshoot a sensor?

How to Troubleshoot Speed Sensors 1.) Check Sensor Connection. 2.) Check Gap. 3.) Resistance Measurement (two wire plug only) 4.) Check Power (three wire plug only) 5.) Check Wiring (three wire plug only).

How do you reset the pilot light on a furnace?

Turn the knob to “Pilot” and hold down the “Reset” button. Using a long lighter, bring the flame close to the pilot opening. This should ignite the pilot light. Once the pilot is lit, you can release the reset button. The pilot should stay lit at this point.

Do furnace flame sensors fail?

Most furnaces last anywhere from 10 to 20 years. That means that you will have to replace a flame sensor 1x, 2x, or even 3x during a furnace’s lifespan. Having a bad flame sensor is completely normal; you just have to know how to detect that it’s bad and know how to replace it.

Can a furnace flame sensor work intermittently?

The flame sensor is a safety component that detects whether or not there is a flame in the combustion chamber. If this sensor is dirty, the dirt can cause the sensor to operate intermittently. When this happens, your furnace will most likely light, but because the sensor can’t properly detect if a flame is present.