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Rule #1 – Keep joints as square as possible. Rule #2 – In order to prevent intermediate cracking, space joints (in feet) no more than 2 – 3 times the slab thickness (in inches).
How big can a concrete slab be without control joints?
Concrete control joints should be no less than ¼ of the total thickness of the slab (1” deep for a 4” thick pour) and placed no less than 2-3 times (in feet) the thickness (in inches) of the slab (8-12 feet apart for a 4” thick pour).
Can you add expansion joints after concrete is poured?
You can install concrete expansion joints before or after the concrete is laid.
How often do I need expansion joints in concrete?
Usually, expansion joints should be no farther apart than 2 to 3 times (in feet) the total width of the concrete (in inches).
What happens if you don’t put expansion joints in concrete?
If you have a concrete floor in your commercial building, you know expansion joints are necessary to allow for the natural expansion and contraction that occurs from temperature changes. Without these joints, large cracks can travel across your floor, creating costly damage.
Is it too late to cut control joints?
WHEN TO SAW CONTROL JOINTS Cutting freshly poured concrete too late can lead to unwanted cracks in the concrete, rendering the joints ineffective. For most concrete work, cutting should take place within the first 6 to 18 hours and never beyond 24 hours.
How big can a concrete slab be?
Some specifers limit the single-placement area of concrete slabs-on-ground to 2,000 to 5,000 square feet, but specifications sometimes place a very stringent single-placement limit of 900 square feet (a 30×30-foot panel).
Does a concrete slab need expansion joints?
Expansion joints are virtually never needed with interior slabs, because the concrete doesn’t expand that much—it never gets that hot. Expansion joints in concrete pavement are also seldom needed, since the contraction joints open enough (from drying shrinkage) to account for temperature expansion.
What is the difference between expansion joints and control joints?
In building materials, a control joint is used to control cracking while an expansion joint is designed to handle structural movement. By contrast, an expansion joint (or movement joint) is sized and formed at a width prescribed by the building design team and sealed and bridged later by an expansion joint system.
How do you join two concrete slabs together?
Tie Into the Existing Slabs When you’re joining two concrete slabs, connect the two with rebar to keep them at the same height. Drill the holes as deep as you can (the entire length of the bit) so the rebar fits snugly into the holes. Insert chunks of rebar and tie them into the grid.
Why do they cut lines in concrete?
To prevent sidewalks from cracking in random spots and breaking apart, builders make lines in sidewalks. The technical term for sidewalk lines is contraction joints. Contraction joints are placed in fresh concrete before the concrete dries and has a chance to create its own joints, which we call cracks.
Do house slabs have expansion joints?
Expansion joints separate the slab from structures such as foundation walls, footings, and structural support columns, and allow the slab to move unrestrained both horizontally and vertically.
What is an isolation joint in concrete?
An isolation joint is a separation between adjacent sections of a concrete structure to allow relative movement in three directions and through which all of the bonded reinforcement is interrupted.
How thick should a concrete slab be for an outdoor kitchen?
For a concrete patio, the ideal slab thickness is at least four inches. There are times where thicker slabs will make more sense, but, most of the time, 4 inches is the perfect thickness for a concrete slab.
Where are expansion joints required?
Expansion joints occur through all parts of a structure to provide complete separation – through floors, walls, ceilings, and roofs (interior & exterior).
How much concrete cracking is acceptable?
A crack in a slab of 1/8 inch or less is typically a normal shrinkage crack and not a cause for concern. If the crack is larger or growing larger (an “active” crack), or one side of the crack is higher than the other, then you may need to have the work reviewed by a structural engineer.
How many times do you float concrete?
For a really smooth finish, repeat the troweling step two or three times, letting the concrete harden a bit between each pass. At first, hold the trowel almost flat, elevating the leading edge just enough to avoid gouging the surface.
How long can you wait to cut expansion joints in concrete?
Timing is very important. Joints should be sawed as soon as the concrete will withstand the energy of sawing without raveling or dislodging aggregate particles. For most concrete mixtures, this means sawing should be completed within the first six to 18 hours and never delayed more than 24 hours.
Does a concrete driveway need expansion joints?
Every concrete slab, inside (basements, garages, etc.) or outside (driveways, patios, entries, etc.) are required to have joints every eight feet horizontally and vertically. Expansion Joints provide space between concrete slabs as a buffer for expansion on hot days and contraction when it is cold.
How much does it cost to pour a 24×24 slab of concrete?
A typical 24×24 garage slab costs between $3,057 and $5,944 with prices ranging from $5.31 to $8.31 per square foot for a 4” reinforced slab of concrete, and $6.83 to $10.32 per square foot for a 6” slab of reinforced concrete.
Are control joints necessary?
There is a reason control joints are considered essential for whatever projects you have in design. Thermal expansion and contraction will occur in buildings – that’s a given – and control joints help prevent resulting cracks and damage. Control joints relieve these stresses by allowing for movement.
How thick should a concrete pad be?
Standard concrete floor slab thickness in residential construction is 4 inches. Five to six inches is recommended if the concrete will receive occasional heavy loads, such as motor homes or garbage trucks. To prepare the base, cut the ground level to the proper depth to allow for the slab thickness.
