QA

Question: How To Fix Thermocouple On Water Heater

Can you fix a thermocouple?

Thermocouples are designed to detect a pilot light’s loss of heat and close the gas valve to prevent a gas leak. Replacing a thermocouple is a relatively easy fix that can take less than two hours.

Can you replace a thermocouple yourself?

1 cause of pilot lights that won’t stay lit is a worn-out thermocouple. It’s easy to replace and a new one costs $5 to $10. Then detach the thermocouple from the burner and take it with you to the home center or hardware store to ensure you buy the right replacement.

How do you clean a thermocouple on a water heater?

Clean the thermocouple – using the emery cloth sandpaper, sand the ends of the thermocouple and then give it a finishing touch with the lint-free cloth. Hopefully, you can get to the ends of the thermocouple without having to detach it from the assembly, but you may have to do that.

How do you know if your water heater thermocouple is bad?

A worn out thermocouple is one of the most common gas water heater problems. When thermocouples wear out, the pilot light goes out, the burner won’t light, and you will have no hot water.

How much does it cost to replace a water heater thermocouple?

The cost to replace the thermocouple on a water heater is $100 to $325. The thermocouple detects whether the pilot light is lit and signals the gas control valve to turn on the gas flow. Thermocouple replacement is the most common repair needed for gas tank water heaters.

Are water heater thermocouples universal?

Universal Thermocouples. Universal thermocouples, as the name implies work on most water heaters. They are available online and in home supply stores for a reasonable cost. The length and the thread type are the two concerns when purchasing one.

What causes a thermocouple to fail?

METAL FATIGUE Like everything, thermocouples can’t stay new forever. Changes in temperature can cause regular expansion and contraction in metal, which will cause thermocouples to weaken over time. After enough time, metal fatigue can cause a thermocouple to break.

What does a thermocouple do on a hot water heater?

Your thermocouple senses when your pilot light is burning. The tip of the thermocouple sits over the pilot flame, generating a voltage that keeps the gas valve open. If it senses that your water heater pilot light keeps going out, the thermocouple will shift off the gas supply to the heater.

How do you get dust out of a thermocouple?

The best way to clean your thermocouple is to use either a piece of steel wool or the coarse side of a sponge to gently clean off any soot or other remnants. You can use a pencil eraser to clean between the threads of the screw that connects the thermocouple to the control valve of your system.

Why does my pilot light keep going out after replacing thermocouple?

If your water heater pilot won’t stay lit even after replacing the thermocouple, you most likely have a faulty gas control valve. It is a sign that the valve is failing to open and allow gas to flow to the pilot. You could also be dealing with a tripped or faulty thermal switch.

Can a thermocouple be cleaned?

Yes, you can clean a thermocouple, but the task must be done with a light touch. Remove the thermocouple from the process assembly, using a steel wool or emery cloth, lightly clean the tip removing any build up. Cleaning a thermocouple is not a fix for an issue, such as inaccurate readings.

How do you troubleshoot a thermocouple?

Importantly, always make sure the tip of the thermocouple is directly in the pilot flame. If the tip is in the flame, you have held the nob on the gas valve down for longer than a minute, the pilot flame is strong and steady, and the pilot still does not stay lit, then you likely have a problem with the gas valve.

What happens when thermocouple goes bad?

Normally when the thermocouple malfunctions or isn’t working, it simply shuts off the gas to your heater. This is important, particularly if the pilot light is out, because it prevents harmful gas from leaking into your home.

How do you diagnose a bad thermocouple?

If you can’t get the flame to light at all, and you’re sure the gas is on, there’s probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that’s the sign of a thermocouple malfunction.

How much does a thermocouple cost?

It costs $150 to $250 to replace a thermocouple. It checks to make sure the pilot light is on.

What is the most common problem with water heaters?

Water leaks are perhaps the most common type of water heater issue you’ll face. Any water heater will start to leak eventually, as by nature water will eventually corrode your tank and create microscopic cracks or fractures. However, this isn’t always a sign that your tank is what’s leaking.

What does it mean when your pilot light keeps going out?

A faulty, misaligned, dirty, or damaged thermocouple is often the culprit behind your pilot light going out. The thermocouple is an automatic safety shutoff device that prevents the gas valve from opening if the pilot light is out.

How many years does a water heater last?

It would be nice to know when the time is right to replace your water before it springs a leak and causes an inconvenience or worse yet, damage to your home. Typically a residential hot water heater lasts between 6 and 13 years. Beyond 12 years, you are on borrowed time!Apr 19, 2012.

Why does my water heater flame keep going out?

The most common reason that your pilot light on your water heater keeps going out is a damaged, bent or dirty thermocouple.