QA

How To Cut Plexiglass With Circular Saw

What is the best tool to cut plexiglass?

Use a circular saw with a carbide-tipped metal-cutting blade. Thicker sheets of plexiglass will need to be cut with a saw. Make sure the teeth of the blade are evenly spaced and the same size and shape for an even cut.

What kind of blade do you need to cut plexiglass?

For best results with Plexiglas® MC acrylic sheet, circular saw blades should be the largest diameter possible and contain 60 carbide-tipped teeth with a triple-chip-tooth design. Teeth should be shaped with a 5° to 10° positive rake angle and have sharp cutting edges with adequate clearance.

Can I use a circular saw to cut acrylic?

Circular saws can be used on acrylic sheets of all thicknesses. Use jigsaws with metal cutting blades of reduced depth and sharp teeth (5-6 teeth per cm) – use the finest blade you can. If you choose a circular saw, the optimum blade speed is 3000m/min and make sure the teeth are closely spaced (0.8-1.6 teeth per cm).

Can you cut plexiglass with a hand saw?

Acrylic sheet may be cut with almost any type of hand saw. Flexing at the point of the cut or binding of the saw blade may cause the acrylic to crack. Clamp the material securely and keep the saw straight when cutting, and apply very little pressure. Let the blade do the work.

How do you cut a circle in plexiglass with a jigsaw?

Use a saber saw or jigsaw with a fine-toothed blade for larger circles. Mark or scribe the circle and drill a 1/4-inch pilot hole slightly inside the perimeter. Put the blade through the hole to start the cut, then saw around the circumference.

Can I use a dremel to cut plexiglass?

A Dremel is commonly used for many applications, including cutting glass. Acrylic is a clear plastic also commonly called plexiglass. Using a Dremel is one of the best options when cutting acrylic, and it’s an easy enough task for most homeowner to take on.

Can I drill holes in plexiglass?

Plexiglass is a clear, plastic, lightweight alternative to glass. Drilling holes in plexiglass can be challenging. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface. You can also alter traditional drill bits to work better with plexiglass.

What is the best way to cut 1/4 plexiglass?

While the recommended way to cut acrylic is with a high-quality table saw, the simplest and most beginner-friendly way to cut plexiglass is by using a scoring tool. However, keep in mind that you should only use this method on acrylic sheets that are 1/4 of an inch thick or thinner.

What’s the difference between acrylic and plexiglass?

We can give a short answer to this: there is absolutely no difference. This is because acrylic is the usual abbreviation for polymethyl methacrylate, and Plexiglas® is one of the many brand names of this plastic. Over time this brand name has become generic as ‘plexiglass’.

Can you cut plexiglass with a hacksaw blade?

Plexiglass can easily be cut to size. There are a variety of ways to cut plexiglass, and one of the least expensive methods is to use a hacksaw, especially if you only have a few pieces of plexiglass to cut.

How do you cut a circle out of plastic?

As a precaution, pause between cuts to allow the blade to cool. Mark the line you are cutting along with a permanent or grease marker. Secure the plastic safely to the work surface with a clamp. Use the circular saw (or table saw) to cut through the plastic in the same way you’d cut through wood.

How do you cut a circle in thick plastic?

To cut thick plastic, you’ll need a fine-toothed saw, jigsaw, or table saw, since plastic can be tough to cut through. Start by clamping it to a workbench or holding it firmly so it doesn’t move. Then, use a fine-toothed saw to make the cut. Use the full length of the blade and move the saw in quick, smooth motions.

Can I cut plexiglass with a rotary tool?

From metals and wood to fiberglass and plexiglass, Dremel rotary tools can handle the job quickly and efficiently. Dremel rotary tools cut material at very high cutting speeds (from 10,000 to 35,000 RPMs) so the cuts are high quality and are considered a fine finish.

Can I drill plexiglass without cracking?

The best way to drill into plexiglass without cracking is to begin drilling with smaller bits first. The critical point is that you need to go as slowly as possible to avoid heating the plexiglass as it cracks easily due to increased friction.

Do you need a special drill bit for plexiglass?

Plastic drill bits can drill through plastic. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface. Specialty drill bits prevent the cracking and chipping. You can also alter traditional drill bits to work better with plexiglass.

Can you cut acrylic sheets?

Acrylic is different than cutting many other materials because the dimensions need to be exact to ensure proper fitting with other pieces. Incorrectly cutting acrylic can be a costly mistake if you need to sand down inches off the material to make sure it’s even and unchipped, so always use the sharpest blade possible.

Will an oscillating tool cut plexiglass?

This blade is also commonly used for cutting wood, fiberglass, metals, thin sheet metal, drywall, and of course, Plexiglass. Suppose you have an oscillating multi-tool. In that case, you can easily cut Plexiglass, especially if you have a fragile piece of Plexiglass. Then flip the Plexiglass over and complete the cut.