QA

How To Check Slack Adjusters On S-Cam Brakes

To inspect slack adjusters on S-cam brakes, you need to: Park on a hill and test the brakes. Put on gloves and push in the slack adjusters. Remove the drum and look inside.

Do automatic slack adjusters on S-cam brakes require checking?

Automatic slack adjusters are designed to continuously and automatically maintain the brakes in proper adjustment during normal use. However, they must be checked daily to ensure they are maintaining proper push rod travel – less than one in.

What are slack adjusters on brakes?

Slack adjusters are mechanical links between the brake-chamber push rod and the camshaft on cam type brakes. The entire slack adjuster operates as a unit, rotating with the brake camshaft as brakes are applied or released.

How can you tell the difference between manual and automatic slack adjusters?

Automatic slack adjusters have an adjusting mechanism that adjusts for brake lining wear. However, manual slack adjuster periodically needs to be adjusted to properly function and operate at peak performance and compensate for lining wear.

How do I know if my s Cam is bad?

Remove the dial indicator from the inboard end of the cam and rotate it over to the cam head, then manually move the cam head up and down to measure the radial play. If the radial play is 0.030 of an inch or more, the cam bushing or camshaft is worn and needs to be replaced.

How do I know if I have automatic slack adjusters?

TSE Automatic Slack Adjusters (ASA) and Self- setting Automatic Slack adjusters (S-ASA) are identified by the part number which is marked on the cover plate. After a long life in service or while still on the vehicle, it can be difficult to read the information on the cover plate.

Can you manually adjust automatic slack adjusters?

Because properly installed, operating, and lubricated automatic slack adjusters should never need adjusting after the initial setup, aside from brake relining, Bendix also emphasizes that an out-of-adjustment ASA should never simply be manually adjusted to correct an out-of adjustment brake stroke.

Is it OK to manually adjust automatic slack adjusters?

An automatic slack adjuster (ASA) is a lever between the air brake chamber and the s-cam brake camshaft used to actuate brakes. “ASAs should not be manually adjusted to correct excess brake stroke, as doing so is a dangerous practice when a brake is only out of adjustment or over stroke limitations,” he says.

What can you check to make sure the spring brakes will come on automatically?

What can you check to see if the spring brakes come on automatically? Step on and off the brake, with the engine off, the parking brake knob should pop out when air pressure falls between 20-40 psi. Get under the vehicle and pull on the spring brakes.

Do you adjust slack adjusters with brakes released?

Bendix, one of the largest manufacturers of brake systems recommends that you check adjustment on manual slack adjusters every month, 8000 miles or 300 operating hours. Firstly, make sure your trailer brakes are released (keep tractor brakes engaged) and wheels chocked.

How often should you replace slack adjusters?

It adjusts and takes up the slack in the stroke as the friction surfaces wear away. In a “normal” U.S. highway environment a manual slack adjuster would probably need adjustment approximately every 10,000 miles.

Are slack adjusters side specific?

There are two automatic slack adjuster designs: HANDED and UNHANDED. For most applications, install a handed automatic slack adjuster so that the pawl faces INBOARD on the vehicle. The pawl can be on either side or on the front of the slack adjuster housing.

How much slack can a slack adjuster have?

This will cause the pushrod to pull part way out of the air cylinder. Measure the distance between the air cylinder and the chalk mark. If the measurement is at or less than 3/4 of an inch, it does not require adjustment. Anything over 3/4 of an inch means the slack adjuster should be adjusted.

How often should S-cam bushings be replaced?

Camshaft bushings should be changed every time a brake reline is performed. 12. 13. Excessive spline wear between the cam shaft and slack adjuster will limit push rod travel.

How much free play should you expect in a slack adjuster CDL?

Use a tool such as a small pry bar to move the slack adjuster and check the brake’s free play – how far the center of the large clevis pin moves before the brake shoes come in contact with the drum. Free play should be between 3/8 and 5/8 of an inch.

How often should you grease slack adjusters?

Every six months or 50,000 miles, grease the slack adjuster using an approved grease. The adjusters have a grease fitting to allow lubrication during normal chassis servicing.

What are two functions of the slack adjusters?

Slack adjusters have three purposes: To convert the forward linear motion of the push rod into rotary motion of the camshaft. To act as a lever, thus generating greater force; To provide a means of reducing the clearance between the brake shoes and the brake drum.

How do I know if my cam lobe is worn?

Here is how to measure cam lift. Remove tappet cover as necessary. Select the lobe that you want to measure, ie intake for number 1 cylinder. Turn the engine where the push rod doesn’t move at all. Turn engine, now push rod starts moving up. Measure the distance between the two markings, thats your cam lift.

Do disc brakes have slack adjusters?

Unlike most drum brake designs that have a separate, external automatic or manual slack adjuster, disc brakes are equipped with an internal, automatic, wear-adjusting system that is located inside the sealed unit.