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Clean the thermocouple – using the emery cloth sandpaper, sand the ends of the thermocouple and then give it a finishing touch with the lint-free cloth. Hopefully, you can get to the ends of the thermocouple without having to detach it from the assembly, but you may have to do that.
How do you clean a thermocouple?
The best way to clean your thermocouple is to use either a piece of steel wool or the coarse side of a sponge to gently clean off any soot or other remnants. You can use a pencil eraser to clean between the threads of the screw that connects the thermocouple to the control valve of your system.
How do you clean a thermocouple on a gas water heater?
In cleaning a thermocouple, you need some steel wool or 60-grit sandpaper, and a cloth. First, turn off the gas supply, unscrew the thermocouple and then clean it with steel wool or sandpaper then wipe down with a cloth to remove residue. I clean our thermocouple every six months to avoid getting it coated with soot.
How do I know if my thermocouple is bad on my water heater?
A worn out thermocouple is one of the most common gas water heater problems. When thermocouples wear out, the pilot light goes out, the burner won’t light, and you will have no hot water.
Can you clean a thermocouple without removing it?
Yes, you can clean a thermocouple, but the task must be done with a light touch. Remove the thermocouple from the process assembly, using a steel wool or emery cloth, lightly clean the tip removing any build up.
How long does a thermocouple last on a water heater?
Thermocouples can last up to 10 years if properly installed and maintained, while furnaces can last 15-20 years, although either may wear out sooner in multifamily units.
Why would pilot light on water heater go out?
Your thermocouple senses when your pilot light is burning. If it senses that your water heater pilot light keeps going out, the thermocouple will shift off the gas supply to the heater. Over time, thermocouples can malfunction, accumulate dust buildup, or the device can get bent away from the pilot light’s flame.
Can I use sandpaper to clean a thermocouple?
You can use Emery cloth sandpaper to gently clean any debris or build-up from the end of the thermocouple. If present, you should also clean off any corrosion where the power wire connects to the thermocouple terminal. Be aware, you may need to detach the thermocouple from the burner assembly to clean it thoroughly.
How do you clean a thermocouple pilot light?
How to Clean a Pilot Light Cut off the gas to your furnace. Remove the pilot light and thermocouple assembly. Use your pliers or wrench to remove the pilot light and thermocouple from the bracket. Using the wire brush, brush away the carbon buildup and soot from both components.
How much does it cost to replace a thermocouple on a water heater?
The cost to replace the thermocouple on a water heater is $100 to $325. The thermocouple detects whether the pilot light is lit and signals the gas control valve to turn on the gas flow. Thermocouple replacement is the most common repair needed for gas tank water heaters.
What does a bad thermocouple look like?
Before jumping to the conclusion that the thermocouple is at fault, look at the pilot flame. If it appears small and has an orange-yellow tinge, it may be too weak to heat the thermocouple. The likely problem, again, is an obstruction in the pilot tube.
How do you troubleshoot a thermocouple?
Importantly, always make sure the tip of the thermocouple is directly in the pilot flame. If the tip is in the flame, you have held the nob on the gas valve down for longer than a minute, the pilot flame is strong and steady, and the pilot still does not stay lit, then you likely have a problem with the gas valve.
What is a water heater thermocouple?
The thermocouple is a thermoelectric device that shuts off the gas supply to the water heater if the pilot light goes out. Its function is simple but very important for safety. The thermocouple generates a small amount of electrical current when it has been heated by the flame.
What do you do if your pilot light won’t light?
You need to turn the valve to the off position for at least three minutes. Once you have had the valve at off for a few minutes, switch it over to pilot setting. You will need a match that is lit. Hold it to the pilot opening and push the reset button on your pilot control.
What makes a thermocouple go bad?
Soot buildup on the thermocouple may block the flame. Under constant exposure to a hot flame, a thermocouple wears down over time. Even a slight residue can make the thermocouple malfunction.
Can I replace a thermocouple myself?
1 cause of pilot lights that won’t stay lit is a worn-out thermocouple. It’s easy to replace and a new one costs $5 to $10. Then detach the thermocouple from the burner and take it with you to the home center or hardware store to ensure you buy the right replacement.
Should a thermocouple be in the flame?
The flame should strong enough to cover about 1/2 inch at the end of the thermocouple tip. If the flame is too strong and not adjusted correctly, it will be blue and may make a hissing sound as the flame crosses the thermocouple.
What can cause a pilot light to go out?
What Causes A Pilot Light To Go Out? Age & Condition Of Heating System. If your gas or propane furnace has a standing pilot light, there’s a good chance that it is 20+ years old. Cracked Heat Exchanger. Gas Valve & Gas Supply Issues. Thermocouple Malfunction. Improper Venting & Airflow.
What does a thermal coupling look like?
What does a thermocouple look like and how do you find it? The thermocouple is made up of a tube, a bracket, and wires. The tube sits above the bracket, a nut holds the bracket and wires in place, and underneath the bracket, you will see the copper lead wires that connect to the gas valve on the furnace.
Are thermocouples universal?
Honeywell, White Rodgers, and other manufacturers make universal replacement thermocouples, usually with a 30-millivolts (mV) rating for standing-pilot furnaces. Electronic flame sensors are much less universal, and you must find the exact part specified for your furnace model.
What do thermocouples do?
Thermocouples are sensors used to measure temperature. A thermocouple consists of two wires, or wire legs, made from different metals. The legs are welded together at one end, into a junction, where the temperature is measured. A voltage is created when the junction senses a change in temperature.
